This is a compact temperature-controlled induction heating melting furnace with complete accessories. Such a complete system includs the Induction Heater, Quartz Tube with Flanges & Valves, Graphite Crucible & Refractory Assembly, Water Chiller, Vacuum Pump, and Mobile Cart. It is an ideal tool for growing crystal, melting and sintering new metallic alloys with melting point < 1700ºC (under vacuum or protective gas environment).
Purchase information:
If you are interested in our induction heating melting furnace, please contact us for more information.
Tel: 138 3857 9492
Email: carol@cysitech.com
Contact: Carol Xu
Wechat: 15290599353
WhatsApp/Skype: 13838579492
Technical parameters:
Product name | Small Desktop Vacuum Induction Heating Melting Furnace |
Model | CY-IV80-15KW-Q |
Induction heater | Working voltage: 220V AC, 50/ 60Hz, Single Phase Max. Input Power: 15KW (25KW, 35KW etc. is optional) Protection: Automatic water pressure, over-temperature, and overload protection Refractory assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover |
Temperature controller & Thermocouple | Working voltage: 220V AC, Single Phase 30 segments programmable PID temperature control Overheating & thermocouple failure protection. Thermocouple: C type Continuous Working Temp. Range: 1000ºC~2000ºC |
Graphite crucible & liners | High purity graphite crucible: 58mm(OD)* 36mm(ID)* 78mm(Depth) (Other sizes can be customized) Max. loading capacity: Up to 1/2 of the total volume of the graphite crucible, ~39ml. Double-layer refractory liner: Graphite fiber sheet is a thermal insulator |
Sealing flanges & quartz chamber | Quartz tube: Two-end open tube with dimensions of 80 mm(OD) x 75 mm(ID) x 300mm(L) Bottom and top flange: stainless steel flange |
Water chiller | Temperature range: 5 - 30°C Water flow rate: 4L/min |
Vacuum pump | Double-stage rotary vane vacuum pump Pumping speed: 1.1L/s Vacuum level: 5Pa |
Heavy duty mobile cart | Structure: steel frame mobile cart |
Product dimensions | Induction heater: 470mm * 305mm * 435mm Water chiller: 270mm * 470mm * 370mm Heavy duty mobile cart: 600mm(L) * 800mm(W) * 597mm(H) |
Product weight | 105kg |
Warranty | One year limited warranty with lifetime support Consumable parts such as processing tube, refractory liners, o-rings and heating coil are not covered by the warranty |
Application: To Melt Copper Alloy
· Equipment preparation:
Use a 15 kW vacuum induction furnace to ensure that the equipment and its ancillary systems (such as cooling system and vacuum pump) are in normal working condition.
· Material selection:
Copper, lead and zinc are selected as raw materials, with a ratio of 70% copper, 20% zinc and 10% lead.
· Loading:
Put the clean raw materials into the quartz chamber crucible layer by layer, ensuring that the maximum loading amount is not exceeded.
· Vacuuming:
Start the vacuum pump and reduce the pressure inside the chamber to 10⁻² mbar to reduce oxidation.
· Heating process:
Set the heating temperature to 1200°C, start the induction heating system, monitor the temperature change, and ensure uniform melting.
· Testing:
During the melting stage, samples are taken at regular intervals to test the alloy composition and melt uniformity.
· Casting:
After the melt reaches the set temperature, turn off the heating system and vacuum system, and pour the molten alloy into the mold.
· Cooling and post-processing:
After the casting is cooled, take it out for mechanical processing to ensure that the physical properties of the alloy meet the requirements.
