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Molybdenum Foil Vacuum Brazing Furnace

    The molybdenum foil vacuum brazing furnace is a high-temperature brazing equipment, mainly used to connect metal materials together in a vacuum environment. Its working temperature can reach 1350°C and it is suitable for workpieces using silver, copper, and nickel-based fluxes

The molybdenum foil vacuum brazing furnace is a high-temperature brazing equipment, mainly used to connect metal materials together in a vacuum environment. Its working temperature can reach 1350°C and it is suitable for workpieces using silver, copper, and nickel-based fluxes. This equipment uses a molybdenum foil metal furnace chamber and molybdenum heating tapes as heating elements, enabling efficient and high-quality brazing treatment. 

Product Overview
The molybdenum foil vacuum brazing furnace is a device specially designed for metal brazing in a high vacuum environment. It is suitable for high-quality brazing treatment of various metal materials, especially for those applications that require welding in an oxygen-free or protective atmosphere. This equipment uses molybdenum foil as the furnace chamber material, taking advantage of its excellent high-temperature resistance and corrosion resistance to ensure the stability of the welding process and the consistency of welding quality.

Product Features:

  1. High      Working Temperature: The working temperature of the      molybdenum foil vacuum brazing furnace can reach 1350°C, suitable for      various high-temperature brazing and sintering processes.

  2. Uniform      Heating: The molybdenum heating tapes are annularly distributed in the      furnace chamber, achieving circumferential radiation heating and ensuring      high temperature uniformity in the furnace chamber, with the temperature      difference controllable within the range of ±5°C.

  3. Excellent      Vacuum Performance: Equipped with a mechanical pump + diffusion pump      vacuum unit, the ultimate vacuum degree can reach 10⁻³ Pa (cold state),      providing an ideal vacuum environment for brazing and sintering.

  4. Advanced      Control System: Adopting a PLC automatic control system, simplifying the      operation process, improving work efficiency and accuracy.

  5. Optional      Accessories: Including an external rapid cooling system, a stainless steel      multi-layer material rack, and imported high-quality fluxes to meet the      specific needs of different users.

Purchase Information :

If you are interested in our Vacuum brazing furnace, please contact us for more information and a quote.

Phone: 183-3926-3857
Email: jack@cysitech.com
Contact Person: Jack Yang
WeChat: 183 3926 3857

 Product detail parameter:

Product   name

Molybdenum Foil Vacuum Brazing Furnace

Model   No:

CY-M-QH-1350-400

Furnace chamber size

400x400x500mm (width, height, depth).

also support customize.

Maximum operating temperature

1350 °C (<2 hours)

Voltage and rated power:

 380V,   three-phase, 60 KW (heating power).

Temperature control instrument

  • Independent control cabinet        for convenient operation.

  • The equipment adopts a PLC        fully automatic control system and can realize one-key switching between        automatic and manual modes. In automatic mode, no manual attendance is        required.

  • Adopts MCGS Kunlun Tongtai        embedded integrated touch screen. This product is designed with a        10-inch high-brightness TFT liquid crystal display, has good        electromagnetic shielding performance, and has powerful image display        and data processing functions.

  • Can store 30 sintering        programs. A single program can realize 30-stage programming. Users can        freely name each sintering program and quickly select it.

At the   same time, it has multiple safety alarms such as overtemperature alarm, open   thermocouple alarm, and broken heating element alarm to ensure users' safe   production.

Temperature   control accuracy

±1 °C

Heating   rate

Below 1000   °C, the recommended heating rate is <20 °C/minute.

Thermocouple

Type S; The   thermocouple protection tube is a corundum tube with a purity of 99.7%

Heating   element

  • The heating element is a        high-temperature molybdenum-lanthanum heating tape, made by double        crimping to ensure the high-temperature strength of the heating tape,        not easy to deform, and enhance service life.

Vacuum   degree

Ultimate   vacuum degree 7*10-3 Pa (cold state and insulation).
 
 

Furnace   shell structure

Double-layer   water-cooled furnace shell, outer layer carbon steel and inner layer   stainless steel polished.

Furnace   door handwheel locking device to prevent furnace shell deformation when   evacuating or filling with gas.

Maximum   pressure in the furnace

(absolute   pressure): ≤0.05MPa.

 

 Main Components:

 

Component    Name

Component    Description

Equipment   Main Body

1   vacuum brazing furnace

Vacuum   System

1 set,   front-stage pump + diffusion pump

Test   Materials

Usually   stainless steel, copper, etc.

Random   Accessories

Auxiliary   accessories (tubes, wires, wrenches, etc.)

Use   Manual

Standard   configuration

 Application Areas

Brazing of Metal Materials: Applicable to the brazing of materials such as stainless steel, copper, diamond, tungsten steel, and hard alloys.

Vacuum Brazing of High-Temperature Alloy Parts: Applicable to the brazing of high-temperature alloy parts in fields such as aerospace and automobile manufacturing.

Heat Treatment of 3D Printed Metal Workpieces: Applicable to the vacuum annealing, tempering, and stress relief treatment of metal 3D printed workpieces.

Research and Production Enterprises: Applicable to high vacuum heat treatment and material research in universities, research institutes, and production enterprises.

Application Case: "Using a Vacuum Brazing Furnace for Brazing High-Temperature Alloy Materials"

Operation Steps:

1. Preparation Work:
Ensure that all parts to be brazed and brazing materials (such as brazing filler) are ready.
Clean and remove the oil and oxide layers on the part surfaces to ensure that the brazing filler can wet the substrate well.

2. Loading Brazing Filler:
According to the brazing requirements, place the brazing filler in the joint gap or directly near the joint.

3. Loading in the Furnace:
Put the fixture or support with parts to be brazed into the brazing furnace and ensure the correct position.

4. Pumping Vacuum:
Close the furnace door, start the vacuum pump, and pump the air in the furnace to the required vacuum degree. This step is crucial for preventing oxidation and ensuring brazing quality.

5. Heating Process:
Start the heating system and gradually increase the temperature to the brazing temperature according to the process requirements. The brazing temperature is usually slightly higher than the melting point of the brazing filler to ensure that the brazing filler melts and fills the joint gap.

6. Holding Stage:
After reaching the brazing temperature, maintain a constant temperature for a period of time to allow the brazing filler to wet and diffuse into the substrate thoroughly, forming a firm metallurgical bond.

7. Cooling Process:
After the brazing is completed, control the cooling rate according to the characteristics of the materials and process requirements. Some materials may require rapid cooling to obtain a specific microstructure, while other materials may require slow cooling to avoid thermal stress.

8. Taking out of the Furnace and Post-treatment:
Wait until the parts have cooled naturally to room temperature, then open the furnace door and take out the parts. According to need, perform post-treatment such as removing brazing residues, cleaning, inspecting, and testing the performance of the brazed joints.

These steps provide a basic guide, and the specific operation may need to be adjusted according to the equipment manual and experimental design.


Contact Us
  • E-mail: cysi@cysi.wang
  • Tel: +86 371 5519 9322
  • Fax: +86 371 8603 6875
  • Add: No. 820, 8th Floor, 1st Unit, 9th Block, Cuizhu Street, High-Tech Zone, Zhengzhou, Henan, China




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